Turnkey Manufacturing Process
At multiple transition points in a typical heavy industry manufacturing sequence, work in process is transferred from one subcontractor to another. By integrating these process steps, Acculloy can reduce an OEM manufacturer’s costs by up to 30% and improve turnaround time by 50% or more, while maintaining or improving component quality on measures such as hardness, tolerances and strength.
For example, in typical manufacturing schedule for a valve body, it is common for the major components to pass through ten or more different sets of hands on the way to final production and delivery.
Workflow Process Chart

The integration and coordination of Acculloy’s welding, machining and inspection divisions enable significant time and cost savings at the transition points indicated with light blue arrows in the above process diagram.